Thursday, May 9, 2019

Iris Publishers- Open access Journal of Civil & Structural Engineering | Wide Flange Beams: Trends Towards Higher Steel Performance


Authored by Riccardo Zanon

Rolled structural shapes (L, I, H, U) were developed already in the 19th century, answering the need to simplify shapes built up from plates assembled together by rivets. The advantages in terms of weight savings, fabrication simplification, manpower time and cost reduction were integral to the acceptance of rolled shapes in every field of structural steelwork. When it comes to H-structural shape, the flagship plant of Differdange, Luxembourg (Europe) developed the parallel wide-flange beams based on the patent by Engineer Henry Grey (1898). With the first beam rolled out in 1901 and achieving the iconic step of 1m tall beam in 1911, the widespread of parallel flange beam was rapid and nowadays has become the standard product of steelwork. Today, the geometric range of available H structural shapes is extensive (beam height from 80mm up to 1150mm, flange width from 50mm up to 476mm, flange thickness from 4mm up to 140mm) with a well-established presence of producers around the world allowing for market competition, product availability and reliable supply chain. Beside the expansion of geometric properties, the development of optimized rolling procedures occurred over several decades. In particular the combination of thick material in high-strength steel (by maintaining ductility, toughness and compacity compliant to design requirements) is a technical challenge taken up by producer to follow the continuous strieve towards bolder structures [1]. Since the 1990, thermo-mechanical rolling has become a standard for the most advanced plants in Europe. In order to enhance the benefits of thermomechanical rolling, the quenching and selftempering process (QST) was developed specifically for sections with thick flanges [2] (Figure 1). Implementing this innovative procedure made it possible to economically obtain fine-grain high steel strengths (460MPa – Grade 65) for heavy sections (thinkness up to 140mm) without the costly addition of alloying elements. More recently higher grades (485MPa – Grade 70) have been successfully implemented in high-rise projects since 2015 and the strieve to develop higher strength (550MPa – Grade 80) has been already announced by steel producer.

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